产品简介:
Electroanalysis ultrasonic mould cleaner operational instruction
一, 电解超声波(塑胶模具)清洗机清洗工艺描述
Electroanalysis ultrasonic(Plastic mould)cleaner process description
1,电解超声波系统是由超声波发生系统,电解电路系统,循环过滤系统,控制系统,专用的金型清洗液和水性防锈剂组成。Electroanalysis ultrasonic system concludes ultrasonic occurrence system, electroanalysis circuit system, cycle filtration system, control system, special cleaning liquid and waterborne anti – rust.
1,电解洗净系统是向金属表面发射气体,用桑拿的效果除去金属表面的脏物,不纯物,还可以完全除去模具上的锈斑,积炭,瓦斯气体,树脂成分,湿气,油污,通过超声波的震动污垢剥离漂浮起来,金属模具防在阴极,即使相当小的角落里的污垢也能完全去除。Electroanaly is cleaning system: remove the dirt of the surface with the sauna effectiveness by spraying the gas towards the metal surface, it also can completely remove the rust spots, carbon deposit gas, resins, humidity and oil stains on the surface of the mould. The principle of this system is to peel off the dirt and let them floating by ultrasonic shaking to remove the dirt even though the dirt is in the relatively small corners.
2,将金属还原到原有的钢绿色,恢复金属原来的绮丽。Let the metal recover to intrinsic green
3,即使是复杂的形状也可以去除污垢。Can remove the dirt even for the complicated shapes mould
4,能完全确实的洁净去污。Can remove the dirt completely
5,有良好的除锈防锈效果。Have good anti-rust effect.
6,比人工清洗要节约一小时的时间。Can save 1 hour than manual work
7,比使用有机溶剂更环保更安全。More environmental and safe than using organic solvent
8,大大的降低了洗净后不良率。Obviously reduce the rejection rate after cleaning
工艺;Process
1,金型洗净6-15分钟_____Cleaning for 6-15 minutes
2流水洗净3分钟_________Cleaning for 3 minutes with running water
3防锈工程3分钟。Antirust engineering for 3 minutes
设备用途:用于精密塑胶模具,模块,模件,模仁,镶针,镶件,去高温积碳,去硫化物,瓦斯气体,油污,锈斑的清洗。
Equipment application: applied to precision plastic mould, module,insert, Pin,clean high temperature carbonium, clean sulfide, gas, oil dirt and rust spots cleaning2,电解超声波模具清洗机原理:Electroanalysis ultrasonic mould cleaner principle
电解超声波是由电解超声波清洗槽,喷淋清洗槽,超声波系统,电解电路系统,电极,托盘,过滤循环系统,定时装置,面板电器开关装置组成。
Electroanalysis ultrasonic includes electroanalysis ultrasonic wash tank, spray wash tank, ultrasonic system, electroanalysis circuit system, electrode, tray, filtration cycling system, timing setting and panel switch.
1,电解清洗是利用电解作用将金属表面的污垢去除的清洗方法;电解是在电流作用下,物质发生化学分解的过程.在电解过程中,金属表面的污垢开始脱落,在超声波的冲击下加速了剥离,在金属表面沾有动植物油,矿物油,锈迹,锈斑,积炭,氧化层.用电解的方法把这些污垢去除叫电解脱脂。Electroanalysis cleaning is a method by electroanalysis function to remove the dirt from metal surface; electroanalysis is a process which the matter with chemical decomposition. The dirt of the metal surface fall off during the electroanalysis, and accelerate the peel off speed with the concussion from ultrasonic. The electrolytic method is used to remove the propagation oil, mineral oil, rust spots, oxide layer from metal surface which is called electroanalysis degrease.
当电流通过含有特殊配方的电解质的水溶液时,在电解槽的正极附近产生氧气,负极产生氢气.把要清洗的金属部件放入电解槽的正极(清洗篮),在电解过程中,在金属表面会有细小的氢气产生,这些小气泡促使污垢从金属表面剥离。
The anode of the electrobath will produce Oxygen and cathode will produce the hydrogen when there is current pass water solution with special electrolytical mixture. Put the metal parts into the anode of the electrobath(clean basket), there will produce small hydrogen on the metal surface, and these small air bubbles will prompt the dirt peel off from metal surface.
2,超声波清洗是利用28KHZ的高频电源,使换能器由电能转换机械能的过程,在这过程中换能器向清洗槽溶液传递巨大的能量,在液体中产生正压和负压区,形成数以万计的空穴气泡,在不断的形成爆炸,冲击被清洗金属物表面,使金属表面的污垢快速脱离。 The ultrasonic cleaning use the 28KHZ high frequency power supply and the transducer by converting electric energy to mechanical energy. In the transducer to the cleaning solution tank transfer huge energy, produce positive pressure and negative pressure zone in the liquid, tens of thousands of cavitation bubbles formation, in continuous form into the explosion, the impact is cleaning the metal surface and quickly out of the dirt on the surface of the metal.3,循环系统是由耐腐蚀的广州小巨人磁力泵,过滤器组成自循环,让清洗脱落的污垢迅速被过滤棉芯隔离,减少液面漂浮物.同时可加速溶液的电解。净化溶液,提高溶液的利用率。
Circulatory system is by the corrosion of the little giant magnetic pump, filter self circulation, let washing off the dirt quickly filtered cotton core isolation, reduce the liquid surface floater. Also can accelerate the solution electrolysis. Purification solution, improve the utilization rate of solution.